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CJB Leading the Way: 2022 Capacity Expansion in Liquid Milling

2022 brings a continued rise in demand for crop protection formulation services into a market that is highly competitive, and somewhat constrained . As companies strive to meet the needs of this growing industry, there comes a concern for maintaining quality work, minimizing waste, and maximizing efficiency.  Since the company’s inception in 1997, CJB Industries has developed proven processes and time-tested strategies to maintain excellence in product manufacturing. In 2022, we continue this commitment.  In order to offer our customers the same great service they’ve known and have come to rely on, we are maintaining our high standards of operating and focusing our efforts and capital on facility and equipment expansion to meet the growing demands of this industry.

 

What Sets CJB Industries Apart? 

Service and Innovation 

Since day one, we’ve been committed to growth through service and innovation. We get excited when our industry evolves. We meet the challenge head-on as an opportunity to expand our efforts and make an impact. 

“We pride ourselves on being the authority in custom formulation and packaging services. We are experts in particle size reduction in liquids. We manage our capacity to handle your request and meet your challenges.”

- Sims Turner, CJB Industries

 

We Meet Challenges Head On 

There is no job that we shy away from. Our team and facilities are more than capable of handling your requests and meeting your challenges. 

 

Specializing in Particle Size Reduction in Liquid Formulations 

We understand the delicate nature of this process. We know that the proper equipment is paramount, and we understand that the process cannot be rushed.  Maintaining product integrity and delivering the highest quality product is always our end goal.  Our expert team has proven to our trusted customers that we are talented, experienced, and capable of exceeding your production standards, repeatedly.

“25 years in business is a testament to the trust our customers have in us to produce a quality product.” 

- Sims Turner, CJB Industries

 

2019-2021 Production Statistics

In 2021, we earned the trust of 6 new customers. We appreciate each and every one.  We take pride in the fact that 97% of our business is repeat customers.  Each year, we add 3-5 customers to our existing book of business, and we continue to expand partnerships that have been in place for many years.  Statistics say a lot more than words can, and here are some of our highlights from the past three years.  Across two facilities and 9 mill systems, CJB Industries has produced:

• 2019-2021: 172 unique milled formulations across 500+ finished goods
• 2021: 28 brand new formulations
• 2020: 124 new finished goods
• 2020: 65 million pounds of product

 

We Don’t Compromise Quality

When it comes to producing high quality suspension concentrates, we take every measure to ensure absolute quality across the board. This starts with our facility layout and equipment, continues with our great amount of flexibility with our mill systems, and includes our meticulous care to maintain the low temperatures necessary to keep your product integrity intact. 

 

Our Facilities and Equipment

Among our two facilities and 9 mill systems, we offer a great variety of combinations and production rates. Each system has its own set of 1-3 mills, while each offers different tank and mill combinations to meet specific production demands.  In 2022, we are expanding to a third facility in Valdosta, GA, adding another mill system, so that we can continue to meet customer standards and take on an even greater capacity.  And, there’s room at the third facility for additional capital investment in the future.  While CJB specializes in producing high quality liquid ag chem formulas, we continually  look for opportunities to expand our capabilities and offer more diverse services.   

Extremely Low Particle Size

These various setups allow our experts to observe, supervise and document every stage of our proven process. With a wide variety of mill and media sizes and compositions, we are able to meet any particle size requirement your product has, including sub-micron requirements.   

 

Extremely Low Temperature Requirement

Our experienced team understands the intricacies of the milling systems and chemical manufacturing. Monitoring of pump speed, rate of shaft and the milling process ensures product integrity throughout.  This process is both a science and an art, and it’s all about striking that delicate balance to reach optimum particle size without creating too much heat and without damaging the material.  The combination of our expertise and equipment allows us to offer more efficient cooling capabilities than other chemical manufacturers. 

Our Process is Never Rushed

Respecting the process and understanding the limitations of our equipment allows us to stay focused on quality over quantity or speed. Throughout our expansion process, we knew this was one area we had to leave intact. That’s why we turned our focus on facility expansion instead. 

 

Capacity Expansion for Liquid Milling 

The challenge to find a solution to the need for increased milling capacity in the market led us to the only path we were willing to take: expansion of our facilities and systems. We have some big changes happening in 2022, and we’re thrilled to be able to share our growth and innovation with both current and new customers.  CJB Industries’ efforts are focusing on:

• Adding milling capacity at a 3rd manufacturing facility in Valdosta, GA
• Installing a 9th milling system 
• Increasing size of existing mills to increase overall throughput for product 

Rising to meet the demands of a growing market, CJB Industries is leading the way in capacity expansion in liquid milling.  Our goal is to continue to be the trusted authority in chemical manufacturing, exceeding customer expectations and maintaining the highest quality product output on the market today.  To reach out to a specialist for additional information regarding our milling process, liquid milling, or capacity expansion, please contact us and we’d be happy to help. BLOG LIBRARY

Get in Touch!

CONTACT US

WHY WORK WITH CJB INDUSTRIES?

EFFICIENCY

FLEXIBILITY

TECHNICAL EXCELLENCE

CREATIVE SOLUTIONS

LET US HELP YOU!

Once you start a business relationship with CJB Industries, you’re going to feel satisfied and reassured that you’re getting what you want. Our team is committed to bringing you quality results and securing a lasting partnership. To speak with an expert, drop us a line or two about your product, and we’ll get back to you shortly.

Preventing Microbial Contamination in Formulations and Packaging

Plant production of suspensions or other water-based products require extra care.  Many formulations are more susceptible to microbial contamination; therefore, strict guidelines must be met consistently throughout the formulation process to maintain sterilization and prevent product loss or damage. Success requires adherence to the highest standards. To achieve the consistent quality that customers were looking for, a new benchmark for microbial control in formulations and packaging was needed.   “We found that there are certain formulations which are more susceptible to microbial growth, and that is why we’ve established robust and rigorous sanitization processes to ensure the continuity of product quality across our facility at all times.” Sims Turner, CJB Industries 

 

Quality-Based Initiatives Drive Performance  

Preventing microbial contamination in formulations and packaging is an ongoing process. Using results-based initiatives to set standards and drive our performance is the surest way to achieve success. Carefully studying outcomes is the way to find improvements before problems arise.   Quality-based methods involve three main areas to account for and maintain product consistency: quarterly maintenance and inspections, the implementation of sterilization processes, and maintaining a high standard of excellence in execution to customer requirements. 

 

Establishing a Robust Sanitization Process 

Implementing Sterilization Processes

The optimum sterilization process involves the use of robust biocides to maintain sanitization. 

• All hoses, tanks and mills receive a rigorous sterilizing flush treatment. 
• Water lines into the formulation department either go through UV light, or filtration.
• Packaging equipment that comes in contact with the product is sanitized on a routine basis.  

Attention to housekeeping is key to preventing contamination as well.  Kendrick “KG” Golden, an 11-year veteran of CJB Industries, ensures cleanliness and sanitization are maintained not only on his watch, but across all shifts. KG helps ensure everything is tightly controlled throughout the formulation process.  “Our processes are simple, but extremely important. We use sterilizing agents to clean and sanitize. We keep products free from exposure to the floor, to any openings… we keep our hoses capped.  We make sure the next shift knows where we are in the sanitization process.  It’s a repeatable process we follow; like clockwork.”

“Our processes are based on our experiences. We work to ensure our customers don’t experience an issue with microbial contamination,” - KG.

Maintaining a High Standard of Performance Excellence  

Adherence to customers’ requirements and industrial hygiene must be maintained through shift changes.  Proper documentation and training ensure that continuity among shifts and is the key to maintaining quality control and excellence in execution through the entire production and packaging run.  Doing the simple things right, all the time takes preparation, training, and commitment from the entire team.  Preventing product loss from microbial damage is an important part of product manufacturing and packaging.  We hope that this helps you better understand the key things to look for when you select a toll or contract manufacturer.  We hope you know that when you entrust CJB Industries for your product formulation you will receive the highest possible standards of cleanliness, sanitization, quality control and excellence in execution. It’s what we put our name behind and it’s what we are proud to claim.  Want to learn more?  To speak to an expert, drop us a line or two about your product, and we’ll get back to you shortly.  BLOG LIBRARY

Get in Touch!

CONTACT US

WHY WORK WITH CJB INDUSTRIES?

EFFICIENCY

FLEXIBILITY

TECHNICAL EXCELLENCE

CREATIVE SOLUTIONS

LET US HELP YOU!

Once you start a business relationship with CJB Industries, you’re going to feel satisfied and reassured that you’re getting what you want. Our team is committed to bringing you quality results and securing a lasting partnership. To speak with an expert, drop us a line or two about your product, and we’ll get back to you shortly.